China high quality CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings gear coupling

Product Description

Material

20CrMn5,20CrMnTi,40Cr,Powder deposit,45#steel,42CrMo,Stainless steel and so on as per your requests.

Custom

OEM/ODM

Lead Time

Sample: 20-30 days after deposit received, Batch goods: 30-45days after samples have been approved. Die opening product:7-15days after samples have been approved.It takes 45-60 days to open the mold.

Processing

Forging,Machining,Hobbing,Milling,Shaving,Grinding teeth, inserting teeth, shot blasting, Grinding,Heat treatment......

Heat Treatment

Intermediate frequency, high frequency, tempering, desalinating, carburizing......

Main Machines

CNC gear hobbing machine, CNC gear cutting machine, CNC lathe, CNC gear shaving machine, CNC gear milling machine, CNC gear grinding machine, CNC Grinding Machine....
..

Ruika has been engaged in manufacturing of forgings, castings, heat treatment and CNC machining parts since 1999.  

The products materials have passed EN15714-3.1 certification, covering various grades of: low carbon steel, alloy steel, stainless steel, ductile iron, aluminum alloy, copper alloy, titanium alloy. 

The main processes are: free forging, die forging, rolling ring, high pressure casting, centrifugal casting, normalizing, quenching and tempering, solution treatment, aging treatment, carbonitriding, turning, milling, drilling, grinding, hobbing, high frequency quenching, galvanizing, chrome plating, anodizing, powder spraying and other processes.

Rings and plates dimensions: Max 3000mm, shafts length: Max 12000mm, single piece weight: Max 16 Tons, at the same time we are good at terminal machining of complex products, dimension accuracy: Min 0.01mm, roughness: Min Ra0.6. 

Products can be strictly examined by chemical composition, tensile strength, yield strength, reduction of area, impact at low temperature, intergranular corrosion, hardness, metallographic, NDT, size, static balance etc performance parameter. 

Products are widely used in: aerospace, ships, trains, automobiles, engineering vehicles, chemical industry and petroleum refining, wellheads, x-mas tree equipment, mining machinery, food machinery, hydraulic and wind power generation, new energy equipment etc field. 

Welcome to send: PDF, IGS, STP and other format drawings, of course we could also make material judgment and size survey according to your samples. 

With more than 20 years of manufacturing experience and overseas sales team, we have achieved 100% customer satisfaction. The warranty period of products sold is 365 days. We look CHINAMFG to your consultation and cooperation at any time and common prosperity development.

flange coupling

Can Gear Couplings Accommodate High Torque and High-Speed Applications?

Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.

The key factors that enable gear couplings to accommodate high torque and high-speed applications are:

  • Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
  • High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling's torque-carrying capacity.
  • Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
  • High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
  • Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
  • Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.

Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.

China high quality CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings  gear couplingChina high quality CNC Customizable Forged Steel Flexible Jaw Tooth Shaft Gear Couplings  gear coupling
editor by CX 2023-11-16

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